What is a pressure sensor?

A pressure sensor converts change of mechanical pressure in gases or liquids into electrical signals. The most common types of pressure sensors are based on the piezoresistive, capacitive or piezoelectric principle.

How does a pressure sensor work?

针对压力测量领域的几乎所有任务,堡盟的压力传感器都能提供定制解决方案,且绝对精确可靠。我们必须考虑安装条件(齐平、非齐平)、应用要求(卫生型、工业型)和介质特性。


Design and types of pressure sensors

A pressure sensor includes several main components. A pressure sensor consists of a measuring diaphragm deforming at changing pressure, an opening for pressure intake, various sensor elements (e.g. piezoelectric, capacitive or piezoresistive), a signal processing unit for signal amplification and processing, a protective housing as well as electrical and mechanical connections for connectivity to external devices. These components interact to provide precise pressure measurement results in various applications.

Basically, there are different pressure sensor types based on different measuring principles:

Baumer has specialized in the common resistive pressure sensors and piezoresistive pressure sensors. Here you encounter the Baumer pressure sensors.


压力传感器类型

绝压传感器:
 
测量相对于真空的压力
完全密封传感器无需大气压力补偿
监控或控制与绝压(如蒸汽压力)有关的物理过程
 
表压传感器:
 
测量相对于大气压的压力
传感器带大气压力补偿功能
“不完全密封”传感器会受周围环境的影响
监控或控制以大气压为基准的物理过程
例如负压:通过真空保持被加工工件的夹持力
例如正压:非密封容器中的静压液位测量
 
正负压传感器:
 
测量表压或正负压
 
差压传感器:
 
测量两个压力之间的差值
 
 
Diagram illustrating the different pressure types

压力传感器技术


温度影响

由于应用可能会偏离参考温度(例如20 °C),因此标准测量误差或最大测量误差都必须加以区别。
 
温度对最大测量误差的影响
Diagram showing temperature dependence in relation to measurement error

在大多数情况下,如果工作温度偏离了参考温度(例如20 °C),应首选精度较低但具有较高温度稳定性的传感器,而非精度较高但温度稳定性不高的传感器。

误差定义

堡盟规定了产品的“最大误差定义”,即从统计角度看,保证99.7%的堡盟传感器符合技术规格。部分竞争对手的产品采用“典型误差定义”,即他们有32%的产品不符合技术规格

Diagram of error indication and percentage of sensors complying with specifications

Access here our guideline "How to properly interpret the specifications of pressure sensors"

灭菌过程中的压力

高温蒸汽常用于各种装置和设备的灭菌。传感器(如PBMH高压灭菌型)等小尺寸压力传感部件,可在适当的容器(如高压灭菌型蒸锅)中灭菌。对于大型装置,可将高温蒸汽导入整个系统,即所谓的“现场灭菌”(SIP)。因此,尽管在灭菌过程中传感器通常不会传输信号,但它必须设计得很坚固耐用,能够承受灭菌过程中常见的温度和压力(例如:温度134 °C,压力3 bar,持续时间30分钟)。从物理角度来说,压力和温度直接相互影响,如以下饱和蒸汽曲线所示。

Diagram showing the saturated steam curve - pressure of saturated steam depending on the temperature
饱和蒸汽压力与温度曲线

堡盟PBMx和PFMx压力传感器是控制灭菌过程的理想选择。即便在温度变化很快的情况下,它们也可以提供准确的测量值。这样,根据温度和压力的对应关系,通过监控压力就能实现可靠的过程控制。

Diagram showing the measuring range, overpressure range and destructive range
压力范围的定义

专用术语及其关系解释

Graphic illustrating the definition of sensor precision
  • 精确度:指单次测量值相对于多次测量平均值的可能偏差,可用“散布圆”来表示。圆越小,精确度越高;圆越大,精确度越小。
  • 精度:指多次测量平均值与真实值之间的误差。误差越小,精度越高;误差越大,精度越低。
  • 标准测量误差:通过最佳拟合直线(BFSL)得到,用于表示精确度(散布圆)。
  • 最大测量误差:包括了标准测量误差和传感器的固定误差。

单位换算

The most common pressure units are Pascal (Pa), millibar (mbar), millimeters of water column (mmH₂O), pounds per square inch (psi) and Torr. The table below provides the related conversions.
Conversion table of the different pressure units

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